Sr. Process Engineer

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Building cities. Driving commerce. Saving lives. For over 100 years, Allison Transmission has powered the vehicles and technology that move our world forward.What powers us? Our employees. From the first person hired by James Allison in 1915 to the thousands across the globe who work for Allison today, we’re driving progress everywhere because we employ top talent worldwide.

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Job Title:

Sr. Process Engineer

Pay Grade:

M2

Job Description:

The Senior Process Engineer will lead multiple programs, develop, implement, and improve processes using Lean Manufacturing and Six Sigma techniques, as well as create process control documents to support all production functions. Must also deploy established documents to ensure consistent, reliable and high-quality level product within economic constraints.

Perform time studies to establish process baselines to balance workloads.

Manage work teams up to and including 6 engineering techs.

Lead / participate in lean/six sigma process improvement initiatives, Kaizen events, and Value Stream Mapping.

Support manufacturing operations with regards to device failure validation, root cause analysis, corrective action implementation.

Analyze production data and interpret results to direct Lean improvement initiatives.

Design and develop fixturing / tooling to drive process efficiencies.

Process / manufacturing facility layout designs to maximize throughput, yields, and quality.

Perform root cause failure analysis on field failures (returns) and repair process failures.

Identify and report deficiencies and potential improvements to the department supervisor.

Actively identify & pursue Lean process improvement initiatives.

Facilitate Lean Six Sigma (LSS) project management throughout the plant.

Lead analytical troubleshooting & problem solving. Coach and train others on these as well

Collaborate with plant and leadership team, customers, suppliers, and production floor personnel to identify and facilitate projects to improve key performance indicators (KPIs)

Testing Responsibilities, setting up of parameters with SPC (Statistical Process Control)

Identify and resolve manufacturing problems while maintaining quality standards through engineering methodology, data collection, and analysis of statistical metrics.

Interface with customers, technicians, production personnel and support staff

Participate in continuous improvement training and activities such as Kaizen and 5S teams.

Continuously improve manual and automated production processes

Develop, document, maintain, and standardize production floor processes and procedures to facilitate production.

Execute capital equipment projects including market analysis, selection, procurement justification, and implementation.

Comply with and support all department and corporate policies and procedures, included but not limited to safety, security, and OSHA guidelines.

Organize and manage multiple projects and tasks to assure high quality and timely service to all internal and external customers.

Essential Knowledge and Skills

Automation and equipment line balancing & sustainment experience.

Work from complex Schematic, layouts, and diagrams.

Work with Customers and other Organization Groups to document / develop process requirements.

Experience with Minitab, Visio, Adobe Pro, AutoCAD, and / or LabView are preferred but not required.

Actively identify & pursue process improvement initiatives resulting in decreased CPU.

Identify and report deficiencies and potential improvements to the department Supervisor.

Strong focus with continuous process improvement (CPI)

Perform root cause failure analysis on field failures (returns) and repair process failures.

Ability to multitask in a fast paced, dynamic assembly and logistics environment.

Certification / License – list what is required (if anything); may also list what is preferred

Bachelor’s degree in Industrial/Manufacturing/ Mechanical/Mechatronics Engineering or equivalent or 7 years of active experience in Process Engineering activities described in job responsibilities section.

Six Sigma Black belt preferred.

Primary Location:

Lewisburg, TN

Additional Locations:

Allison Transmission is an equal opportunity employer. We have opportunities for all qualified applicants regardless of age, race, color, sex, religion, creed, national origin, disability, sexual orientation, gender identity/expression or veteran status.

If you are an individual with a disability or a disabled veteran requiring assistance and/or reasonable accommodations reviewing any of the careers information, please contact us at atiask4max@service-now.com .

Please note that Allison Transmission will make an offer of employment only to individuals who have applied for a position using our official application. Be on alert for possible fraudulent offers of employment. Allison Transmission will not solicit money or banking information from applicants.

Allison Transmission is an equal opportunity employer. We have opportunities for all qualified applicants regardless of age, race, color, sex, religion, creed, national origin, disability, sexual orientation, gender identity/expression or veteran status.

If you are an individual with a disability or a disabled veteran requiring assistance and/or reasonable accommodations reviewing any of the careers information, please contact us at 317-242-5000.

Please note that Allison Transmission will make an offer of employment only to individuals who have applied for a position using our official application. Be on alert for possible fraudulent offers of employment. Allison Transmission will not solicit money or banking information from applicants.